For the heavy-duty 5 speed automatic transmission, see
ZF Ecomat.
5HP is ZF Friedrichshafen AG's trademark name for its 5-speed automatic transmission models (5-speed transmission with Hydraulic converter and Planetary gearsets) for longitudinal engine applications, designed and built by ZF's subsidiary in Saarbrücken.
Gear Ratios[a]
| Model
|
First Delivery
|
Gear
|
Total Span
|
Avg. Step
|
Components
|
| R
|
1
|
2
|
3
|
4
|
5
|
Nomi- nal
|
Effec- tive
|
Cen- ter
|
Total
|
per Gear[b]
|
|
|
5HP 18 5HP 19
|
1990 1997
|
−4.096
|
3.665
|
1.995
|
1.407
|
1.000
|
0.742
|
4.936
|
4.936
|
1.650
|
1.491
|
3 Gearsets 3 Brakes 4 Clutches
|
2.000
|
|
|
| 5HP 30
|
1992
|
−3.684
|
3.553
|
2.244
|
1.545
|
1.000
|
0.787
|
4.517
|
4.517
|
1.672
|
1.458
|
3 Gearsets 3 Brakes 3 Clutches
|
1.800
|
| 5HP 24
|
1996
|
−4.095
|
3.571
|
2.200
|
1.505
|
1.000
|
0.804
|
4.444
|
4.444
|
1.694
|
1.452
|
|
|
- ^ Differences in gear ratios have a measurable, direct impact on vehicle dynamics, performance, waste emissions as well as fuel mileage
- ^ Forward gears only
|
|
|
1990: 5HP 18 · 1997: 5HP 19 · Ravigneaux Planetary Gearset Types
Gearset Concept: Cost-Effectiveness
The 5HP 18 and 19 are a transmission family with purely serial power flow: components were simply added to enable more gears. This makes these transmissions larger, heavier, and more expensive. With 10 main components, progress was unsatisfactory: an obvious transitional solution. It is therefore the last conventionally designed transmission from ZF. All subsequent transmissions from ZF including the 8-speed transmission 8HP require fewer main components.
Gearset Concept: Cost-Effectiveness[a]
With Assessment
|
Output: Gear Ratios
|
Innovation Elasticity[b] Δ Output : Δ Input
|
Input: Main Components
|
| Total
|
Gearsets
|
Brakes
|
Clutches
|
|
|
5HP 18/19 Ref. Object
|

|
Topic[b]
|

|

|

|

|
| Δ Number
|
|
|
|
|
|
| Relative Δ
|
Δ Output
|

·
|
Δ Input
|
|
|
|
|
|
5HP 18/19 4HP 14/16/18[c]
|
5[d] 4[d]
|
Progress[b]
|
10 7
|
3[e] 2[e]
|
3 2
|
4 3
|
| Δ Number
|
1
|
3
|
1
|
1
|
1
|
| Relative Δ
|
0.250
|
0.583[b]
·
|
0.429
|
0.500
|
0.500
|
0.333
|
|
|
5HP 18/19 4HP 20/22/24[c]
|
5[d] 4[d]
|
Progress[b]
|
10 10
|
3[e] 3
|
3 4
|
4 3
|
| Δ Number
|
1
|
0
|
0
|
-1
|
1
|
| Relative Δ
|
0.250
|
∞[b]
·
|
0.000
|
0.000
|
−0.250
|
0.333
|
|
|
5HP 18/19 3-Speed[f]
|
5[d] 3[d]
|
Market Position[b]
|
10 7
|
3[e] 2[e]
|
3 3
|
4 2
|
| Δ Number
|
2
|
3
|
1
|
0
|
2
|
| Relative Δ
|
0.667
|
1.556[b]
·
|
0.429
|
0.500
|
0.000
|
1.000
|
|
|
- ^ Progress increases cost-effectiveness and is reflected in the ratio of forward gears to main components.
It depends on the power flow:
- parallel: using the two degrees of freedom of planetary gearsets
- to increase the number of gears
- with unchanged number of components
- serial: in-line combined planetary gearsets without using the two degrees of freedom
- to increase the number of gears
- a corresponding increase in the number of components is unavoidable
- ^ a b c d e f g h Innovation Elasticity Classifies Progress And Market Position
- Automobile manufacturers drive forward technical developments primarily in order to remain competitive or to achieve or defend technological leadership. This technical progress has therefore always been subject to economic constraints
- Only innovations whose relative additional benefit is greater than the relative additional resource input, i.e. whose economic elasticity is greater than 1, are considered for realization
- The required innovation elasticity of an automobile manufacturer depends on its expected return on investment. The basic assumption that the relative additional benefit must be at least twice as high as the relative additional resource input helps with orientation
- negative, if the output increases and the input decreases, is perfect
- 2 or above is good
- 1 or above is acceptable (red)
- below this is unsatisfactory (bold)
- ^ a b Direct Predecessor
- To reflect the progress of the specific model change
- ^ a b c d e f plus 1 reverse gear
- ^ a b c d e of which 2 gearsets are combined as a compound Ravigneaux gearset
- ^ Reference Standard (Benchmark)
- 3-speed transmissions with torque converters have established the modern market for automatic transmissions and thus made it possible in the first place, as this design proved to be a particularly successful compromise between cost and performance
- It became the archetype and dominated the world market for around 3 decades, setting the standard for automatic transmissions. It was only when fuel consumption became the focus of interest that this design reached its limits, which is why it has now completely disappeared from the market
- What has remained is the orientation that it offers as a reference standard (point of reference, benchmark) for this market for determining progressiveness and thus the market position of all other, later designs
- All transmission variants consist of 7 main components
- Typical examples are
|
|
|
Gearset Concept: Quality
The main objective in replacing the predecessor model was to improve vehicle fuel economy with extra speeds and a wider gear span to allow the engine speed level to be lowered (downspeeding).
Gear Ratio Analysis
In-Depth Analysis With Assessment[a]
|
Planetary Gearset: Teeth[b]
|
Count
|
Nomi- nal[c] Effec- tive[d]
|
Cen- ter[e]
|
| Ravigneaux
|
Simple
|
Avg.[f]
|
|
|
Model Type
|
Version First Delivery
|
S1[g] R1[h]
|
S2[i] R2[j]
|
S3[k] R3[l]
|
Brakes Clutches
|
Ratio Span
|
Gear Step[m]
|
Gear Ratio
|
R
|
|
1
|
2
|
3
|
4
|
5
|
| Step[m]
|
[n]
|
|
|
[o]
|
|
|
|
| Δ Step[p][q]
|
|
|
|
|
|
|
|
Shaft Speed
|
|
|
|
|
|
|
|
Δ Shaft Speed[r]
|
|
|
|
|
|
|
|
Specific Torque[s]
|
[t]
|
|
[t]
|
[t]
|
[t]
|
[t]
|
[t]
|
Efficiency
[s]
|
|
|
|
|
|
|
|
|
|
| 5HP 18
|
310 N⋅m (229 lb⋅ft) 1990
|
38 34[u]
|
34 98
|
32 76
|
3 4
|
4.9363 4.9363 [d][n]
|
1.6495
|
1.4906 [m]
|
Gear Ratio
|
−4.0960[n][d]
|
|
3.6648
|
1.9990[o]
|
1.4067 [m][q][r]
|
1.0000
|
0.7424
|
| Step
|
1.1176[n]
|
|
1.0000
|
1.8333[o]
|
1.4211[m]
|
1.4067
|
1.3469
|
| Δ Step[p]
|
|
|
|
1.2901
|
1.0102[q]
|
1.0444
|
|
| Speed
|
-0.8947
|
|
1.0000
|
1.8333
|
2.6053
|
3.6648
|
4.9363
|
| Δ Speed
|
0.8947
|
|
1.0000
|
0.8333
|
0.7719[r]
|
1.0596
|
1.2715
|
Specific Torque[s]
|
–3.9903 –3.9378
|
|
3.5344 3.4700
|
1.9581 1.9377
|
1.3861 1.3758
|
1.0000
|
0.7385 0.7366
|
Efficiency
[s]
|
0.9742 0.9614
|
|
0.9644 0.9468
|
0.9795 0.9693
|
0.9854 0.9780
|
1.0000
|
0.9948 0.9921
|
|
|
| 5HP 19
|
325 N⋅m (240 lb⋅ft) 1997
|
38 34[u]
|
34 98
|
32 76
|
3 4
|
4.9363 4.9363 [d][n]
|
1.6495
|
1.4906 [m]
|
Gear Ratio
|
−4.0960[n][d]
|
|
3.6648
|
1.9990[o]
|
1.4067 [m][q][r]
|
1.0000
|
0.7424
|
|
|
| Actuated Shift Elements
|
| Brake A[v]
|
|
|
|
❶
|
❶
|
|
❶
|
| Brake B[w]
|
❶
|
|
❶
|
|
|
|
|
| Brake C[x]
|
❶
|
|
❶
|
❶
|
|
|
|
| Clutch D[y]
|
|
|
❶
|
❶
|
❶
|
❶
|
|
| Clutch E[z]
|
❶
|
|
|
|
|
|
|
| Clutch F[aa]
|
|
|
|
|
|
❶
|
❶
|
| Clutch G[ab]
|
|
|
|
|
❶
|
❶
|
❶
|
| Geometric Ratios
|
Ratio R & 1 Ordinary[ac] Elementary Noted[ad]
|
|
|
|
|
|
|
Ratio 2 & 3 Ordinary[ac] Elementary Noted[ad]
|
|
|
|
|
|
|
Ratio 4 & 5 Ordinary[ac] Elementary Noted[ad]
|
|
|
|
| Kinetic Ratios
|
Specific Torque[s] R & 1
|
|
|
|
|
Specific Torque[s] 2 & 3
|
|
|
|
|
Specific Torque[s] 4 & 5
|
|
|
|
|
- ^ Revised 16 November 2025
- ^ Layout
- Input and output are on opposite sides
- Planetary gearset 2 (the outer Ravigneaux gearset) is on the input (turbine) side
- Input shafts are, if actuated, S1, C1/C2 (the combined carrier of the compound Ravigneaux gearset 1 + 2), and R1/S2
- Output shaft is C3 (the carrier of gearset 3)
- ^ Total Ratio Span (Total Gear/Transmission Ratio) Nominal

- A wider span enables the
- downspeeding when driving outside the city limits
- increase the climbing ability
- when driving over mountain passes or off-road
- or when towing a trailer
- ^ a b c d e Total Ratio Span (Total Gear/Transmission Ratio) Effective

- The span is only effective to the extent that
- the reverse gear ratio
- matches that of 1st gear
- see also Standard R:1
- ^ Ratio Span's Center

- The center indicates the speed level of the transmission
- Together with the final drive ratio
- it gives the shaft speed level of the vehicle
- ^ Average Gear Step

- With decreasing step width
- the gears connect better to each other
- shifting comfort increases
- ^ Sun 1: sun gear of gearset 1: inner Ravigneaux gearset
- ^ Ring 1: ring gear of gearset 1: inner Ravigneaux gearset
- ^ Sun 2: sun gear of gearset 2: outer Ravigneaux gearset
- ^ Ring 2: ring gear of gearset 2: outer Ravigneaux gearset
- ^ Sun 3: sun gear of gearset 3
- ^ Ring 3: ring gear of gearset 3
- ^ a b c d e f g Standard 50:50
— 50 % Is Above And 50 % Is Below The Average Gear Step —
- With steadily decreasing gear steps (yellow highlighted line Step)
- and a particularly large step from 1st to 2nd gear
- the lower half of the gear steps (between the small gears; rounded down, here the first 2) is always larger
- and the upper half of the gear steps (between the large gears; rounded up, here the last 2) is always smaller
- than the average gear step (cell highlighted yellow two rows above on the far right)
- lower half: smaller gear steps are a waste of possible ratios (red bold)
- upper half: larger gear steps are unsatisfactory (red bold)
- ^ a b c d e f Standard R:1
— Reverse And 1st Gear Have The Same Ratio —
- The ideal reverse gear has the same transmission ratio as 1st gear
- no impairment when maneuvering
- especially when towing a trailer
- a torque converter can only partially compensate for this deficiency
- Plus 11.11 % minus 10 % compared to 1st gear is good
- Plus 25 % minus 20 % is acceptable (red)
- Above this is unsatisfactory (bold)
- see also Total Ratio Span (Total Gear/Transmission Ratio) Effective
- ^ a b c d Standard 1:2
— Gear Step 1st To 2nd Gear As Small As Possible —
- With continuously decreasing gear steps (yellow marked line Step)
- the largest gear step is the one from 1st to 2nd gear, which
- for a good speed connection and
- a smooth gear shift
- must be as small as possible
- A gear ratio of up to 1.6667 : 1 (5 : 3) is good
- Up to 1.7500 : 1 (7 : 4) is acceptable (red)
- Above is unsatisfactory (bold)
- ^ a b From large to small gears (from right to left)
- ^ a b c d Standard STEP
— From Large To Small Gears: Steady And Progressive Increase In Gear Steps —
- Gear steps should
- increase: Δ Step (first green highlighted line Δ Step) is always greater than 1
- As progressive as possible: Δ Step is always greater than the previous step
- Not progressively increasing is acceptable (red)
- Not increasing is unsatisfactory (bold)
- ^ a b c d Standard SPEED
— From Small To Large Gears: Steady Increase In Shaft Speed Difference —
- Shaft speed differences should
- increase: Δ Shaft Speed (second line marked in green Δ (Shaft) Speed) is always greater than the previous one
- 1 difference smaller than the previous one is acceptable (red)
- 2 consecutive ones are a waste of possible ratios (bold)
- ^ a b c d e f g Specific Torque Ratio And Efficiency
- The specific torque is the Ratio of
- output torque

- to input torque

- with

- The efficiency is calculated from the specific torque in relation to the transmission ratio
- Power loss for single meshing gears is in the range of 1 % to 1.5 %
- helical gear pairs, which are used to reduce noise in passenger cars, are in the upper part of the loss range
- spur gear pairs, which are limited to commercial vehicles due to their poorer noise comfort, are in the lower part of the loss range
- ^ a b c d e f Corridor for specific torque and efficiency
- in planetary gearsets, the stationary gear ratio
is formed via the planetary gears and thus by two meshes
- for reasons of simplification, the efficiency for both meshes together is commonly specified there
- the efficiencies
specified here are based on assumed efficiencies for the stationary ratio
- of
(upper value)
- and
(lower value)
- for both interventions together
- The corresponding efficiency for single-meshing gear pairs is
- at
(upper value)
- and
(lower value)
- ^ a b inner and outer sun gears of the Ravigneaux planetary gearset are inverted
- ^ Blocks R1 (ring gear of the inner Ravigneaux gearset) and S2 (sun gear of the outer Ravigneaux gearset)
- ^ Blocks C1 and C2 (the common Ravigneaux carrier 1 + 2)
- ^ Blocks S3
- ^ Connects S1 (the sun of the inner Ravigneaux gearset) with the turbine
- ^ Couples R1 (the ring gear of the inner Ravigneaux gearset) and S2 (the sun gear of the outer Ravigneaux gearset) with the turbine
- ^ Connects C1 and C2 (the common Ravigneaux carrier 1 + 2) with the turbine
- ^ Couples S3 with R3
- ^ a b c Ordinary Noted
- For direct determination of the ratio
- ^ a b c Elementary Noted
- Alternative representation for determining the transmission ratio
- Contains only operands
- With simple fractions of both central gears of a planetary gearset
- Or with the value 1
- As a basis
- For reliable
- And traceable
- Determination of specific torque and efficiency
|
|
|
1992: 5HP 30 · 1996: 5HP 24 · Simpson Planetary Gearset Types
Gearset Concept: Cost-Effectiveness
With planetary transmissions, the number of gears can be increased conventionally by adding additional gearsets as well as brakes and clutches, or conceptually by switching from serial to combined parallel and serial power flow. The conceptual way requires a computer-aided design. The resulting progress is reflected in a better ratio of the number of gears to the number of components used compared to existing layouts.
The 5HP 30 and 24 are the first transmission family with combined parallel and serial power flow to prevent these transmission from becoming larger, heavier, and more expensive. With 9 main components, it saves 1 component compared to the 5HP 18 and 19 family. No subsequent transmissions from ZF including the 8-speed transmission 8HP require more main components.
Gearset Concept: Cost-Effectiveness[a]
With Assessment
|
Output: Gear Ratios
|
Innovation Elasticity[b] Δ Output : Δ Input
|
Input: Main Components
|
| Total
|
Gearsets
|
Brakes
|
Clutches
|
|
|
5HP 30/24 Ref. Object
|

|
Topic[b]
|

|

|

|

|
| Δ Number
|
|
|
|
|
|
| Relative Δ
|
Δ Output
|

·
|
Δ Input
|
|
|
|
|
|
5HP 30/24 4HP 14/16/18[c]
|
5[d] 4[d]
|
Progress[b]
|
9 7
|
3 2[e]
|
3 2
|
3 3
|
| Δ Number
|
1
|
2
|
1
|
1
|
0
|
| Relative Δ
|
0.250
|
0.875[b]
·
|
0.286
|
0.500
|
0.500
|
0.000
|
|
|
5HP 30/24 4HP 20/22/24[c]
|
5[d] 4[d]
|
Progress[b]
|
9 10
|
3 3
|
3 4
|
3 3
|
| Δ Number
|
1
|
-1
|
0
|
-1
|
0
|
| Relative Δ
|
0.250
|
−2.500[b]
·
|
−0.100
|
0.000
|
−0.250
|
0.000
|
|
|
5HP 30/24 3-Speed[f]
|
5[d] 3[d]
|
Market Position[b]
|
9 7
|
3 2[e]
|
3 3
|
3 2
|
| Δ Number
|
2
|
2
|
1
|
0
|
1
|
| Relative Δ
|
0.667
|
2.333[b]
·
|
0.286
|
0.500
|
0.000
|
0.500
|
|
|
- ^ Progress increases cost-effectiveness and is reflected in the ratio of forward gears to main components.
It depends on the power flow:
- parallel: using the two degrees of freedom of planetary gearsets
- to increase the number of gears
- with unchanged number of components
- serial: in-line combined planetary gearsets without using the two degrees of freedom
- to increase the number of gears
- a corresponding increase in the number of components is unavoidable
- ^ a b c d e f g h Innovation Elasticity Classifies Progress And Market Position
- Automobile manufacturers drive forward technical developments primarily in order to remain competitive or to achieve or defend technological leadership. This technical progress has therefore always been subject to economic constraints
- Only innovations whose relative additional benefit is greater than the relative additional resource input, i.e. whose economic elasticity is greater than 1, are considered for realization
- The required innovation elasticity of an automobile manufacturer depends on its expected return on investment. The basic assumption that the relative additional benefit must be at least twice as high as the relative additional resource input helps with orientation
- negative, if the output increases and the input decreases, is perfect
- 2 or above is good
- 1 or above is acceptable (red)
- below this is unsatisfactory (bold)
- ^ a b Direct Predecessor
- To reflect the progress of the specific model change
- ^ a b c d e f plus 1 reverse gear
- ^ a b of which 2 gearsets are combined as a compound Ravigneaux gearset
- ^ Reference Standard (Benchmark)
- 3-speed transmissions with torque converters have established the modern market for automatic transmissions and thus made it possible in the first place, as this design proved to be a particularly successful compromise between cost and performance
- It became the archetype and dominated the world market for around 3 decades, setting the standard for automatic transmissions. It was only when fuel consumption became the focus of interest that this design reached its limits, which is why it has now completely disappeared from the market
- What has remained is the orientation that it offers as a reference standard (point of reference, benchmark) for this market for determining progressiveness and thus the market position of all other, later designs
- All transmission variants consist of 7 main components
- Typical examples are
|
|
|
Gearset Concept: Quality
The main objective in replacing the predecessor model was to improve vehicle fuel economy with extra speeds and a wider gear span to allow the engine speed level to be lowered (downspeeding).
Gear Ratio Analysis
In-Depth Analysis With Assessment[a]
|
Planetary Gearset: Teeth[b]
|
Count
|
Nomi- nal[c] Effec- tive[d]
|
Cen- ter[e]
|
| Simpson
|
Simple
|
Avg.[f]
|
|
|
Model Type
|
Version First Delivery
|
S1[g] R1[h]
|
S2[i] R2[j]
|
S3[k] R3[l]
|
Brakes Clutches
|
Ratio Span
|
Gear Step[m]
|
Gear Ratio
|
R
|
|
1
|
2
|
3
|
4
|
5
|
| Step[m]
|
[n]
|
|
|
[o]
|
|
|
|
| Δ Step[p][q]
|
|
|
|
|
|
|
|
Shaft Speed
|
|
|
|
|
|
|
|
Δ Shaft Speed[r]
|
|
|
|
|
|
|
|
Specific Torque[s]
|
[t]
|
|
[t]
|
[t]
|
[t]
|
[t]
|
[t]
|
Efficiency
[s]
|
|
|
|
|
|
|
|
|
|
| 5HP 30
|
560 N⋅m (413 lb⋅ft) 1992
|
40 100
|
32 108
|
38 97
|
3 3
|
4.5169 4.5169 [d][n]
|
1.6716
|
1.4578 [m]
|
Gear Ratio
|
−3.6842
|
|
3.5526
|
2.2436
|
1.5449[m][q]
|
1.0000[m]
|
0.7865[r]
|
| Step
|
1.0370
|
|
1.0000
|
1.5835
|
1.4522[m]
|
1.5449[m]
|
1.2714
|
| Δ Step[p]
|
|
|
|
1.0904
|
0.9400[q]
|
1.2151
|
|
| Speed
|
–0.9643
|
|
1.0000
|
1.5835
|
2.2995
|
3.5526
|
4.5169
|
| Δ Speed
|
0.9643
|
|
1.0000
|
0.5835
|
0.7161
|
1.2531
|
0.9643[r]
|
Specific Torque[s]
|
–3.5078 –3.4217
|
|
3.5016 3.4761
|
2.2059 2.1870
|
1.5272 1.5183
|
1.0000
|
0.7782 0.7738
|
Efficiency
[s]
|
0.9521 0.9288
|
|
0.9856 0.9784
|
0.9832 0.9748
|
0.9885 0.9827
|
1.0000
|
0.9894 0.9839
|
|
|
| 5HP 24
|
440 N⋅m (325 lb⋅ft) 1996
|
36 93
|
32 100
|
35 90
|
3 3
|
4.4435 4.4435[d][n]
|
1.6943
|
| 1.4519[m]
|
Gear Ratio
|
−4.0952[n][d]
|
|
3.5714
|
2.2000
|
1.5047[q]
|
1.0000[m]
|
0.8037[r]
|
| Step
|
1.1467[n]
|
|
1.0000
|
1.6234
|
1.4621
|
1.5047[m]
|
1.2419
|
| Δ Step[p]
|
|
|
|
1.1103
|
0.9717[q]
|
1.2094
|
|
| Speed
|
-0.8721
|
|
1.0000
|
1.6234
|
2.3736
|
3.5714
|
4.4435
|
| Δ Speed
|
0.8721
|
|
1.0000
|
0.6234
|
0.7502
|
1.1979
|
0.8721[r]
|
Specific Torque[s]
|
–3.8985 –3.8025
|
|
3.5200 3.4943
|
2.1630 2.1445
|
1.4880 1.4795
|
1.0000
|
0.7959 0.7918
|
Efficiency
[s]
|
0.9520 0.9285
|
|
0.9856 0.9784
|
0.9832 0.9748
|
0.9889 0.9833
|
1.0000
|
0.9902 0.9851
|
|
|
| Actuated Shift Elements
|
| Brake A[u]
|
|
|
|
|
❶
|
|
❶
|
| Brake B[v]
|
|
|
|
❶
|
|
|
|
| Brake C[w]
|
❶
|
|
❶
|
|
|
|
|
| Clutch D[x]
|
|
|
❶
|
❶
|
❶
|
❶
|
|
| Clutch E[y]
|
|
|
|
|
|
❶
|
❶
|
| Clutch F[z]
|
❶
|
|
|
|
|
|
|
| Geometric Ratios
|
Ratio R & 2 Ordinary[aa] Elementary Noted[ab]
|
|
|
|
|
|
|
Ratio 1 & 5 Ordinary[aa] Elementary Noted[ab]
|
|
|
|
|
|
|
Ratio 3 & 4 Ordinary[aa] Elementary Noted[ab]
|
|
|
|
| Kinetic Ratios
|
Specific Torque[s] R & 1
|
|
|
|
|
Specific Torque[s] 2 & 5
|
|
|
|
|
Specific Torque[s] 3 & 4
|
|
|
|
|
- ^ Revised 16 November 2025
- ^ Layout
- Input and output are on opposite sides
- Planetary gearset 1 is on the input (turbine) side
- Input shafts are, if actuated, S1, C2, S3, and R1
- Output shaft is C3 (the carrier of gearset 3)
- ^ Total Ratio Span (Total Gear/Transmission Ratio) Nominal

- A wider span enables the
- downspeeding when driving outside the city limits
- increase the climbing ability
- when driving over mountain passes or off-road
- or when towing a trailer
- ^ a b c d Total Ratio Span (Total Gear/Transmission Ratio) Effective

- The span is only effective to the extent that
- the reverse gear ratio
- matches that of 1st gear
- see also Standard R:1
- ^ Ratio Span's Center

- The center indicates the speed level of the transmission
- Together with the final drive ratio
- it gives the shaft speed level of the vehicle
- ^ Average Gear Step

- With decreasing step width
- the gears connect better to each other
- shifting comfort increases
- ^ Sun 1: sun gear of gearset 1
- ^ Ring 1: ring gear of gearset 1
- ^ Sun 2: sun gear of gearset 2
- ^ Ring 2: ring gear of gearset 2
- ^ Sun 3: sun gear of gearset 3
- ^ Ring 3: ring gear of gearset 3
- ^ a b c d e f g h i j Standard 50:50
— 50 % Is Above And 50 % Is Below The Average Gear Step —
- With steadily decreasing gear steps (yellow highlighted line Step)
- and a particularly large step from 1st to 2nd gear
- the lower half of the gear steps (between the small gears; rounded down, here the first 2) is always larger
- and the upper half of the gear steps (between the large gears; rounded up, here the last 2) is always smaller
- than the average gear step (cell highlighted yellow two rows above on the far right)
- lower half: smaller gear steps are a waste of possible ratios (red bold)
- upper half: larger gear steps are unsatisfactory (red bold)
- ^ a b c d e Standard R:1
— Reverse And 1st Gear Have The Same Ratio —
- The ideal reverse gear has the same transmission ratio as 1st gear
- no impairment when maneuvering
- especially when towing a trailer
- a torque converter can only partially compensate for this deficiency
- Plus 11.11 % minus 10 % compared to 1st gear is good
- Plus 25 % minus 20 % is acceptable (red)
- Above this is unsatisfactory (bold)
- see also Total Ratio Span (Total Gear/Transmission Ratio) Effective
- ^ Standard 1:2
— Gear Step 1st To 2nd Gear As Small As Possible —
- With continuously decreasing gear steps (yellow marked line Step)
- the largest gear step is the one from 1st to 2nd gear, which
- for a good speed connection and
- a smooth gear shift
- must be as small as possible
- A gear ratio of up to 1.6667 : 1 (5 : 3) is good
- Up to 1.7500 : 1 (7 : 4) is acceptable (red)
- Above is unsatisfactory (bold)
- ^ a b c From large to small gears (from right to left)
- ^ a b c d e Standard STEP
— From Large To Small Gears: Steady And Progressive Increase In Gear Steps —
- Gear steps should
- increase: Δ Step (first green highlighted line Δ Step) is always greater than 1
- As progressive as possible: Δ Step is always greater than the previous step
- Not progressively increasing is acceptable (red)
- Not increasing is unsatisfactory (bold)
- ^ a b c d e Standard SPEED
— From Small To Large Gears: Steady Increase In Shaft Speed Difference —
- Shaft speed differences should
- increase: Δ Shaft Speed (second line marked in green Δ (Shaft) Speed) is always greater than the previous one
- 1 difference smaller than the previous one is acceptable (red)
- 2 consecutive ones are a waste of possible ratios (bold)
- ^ a b c d e f g h i Specific Torque Ratio And Efficiency
- The specific torque is the Ratio of
- output torque

- to input torque

- with

- The efficiency is calculated from the specific torque in relation to the transmission ratio
- Power loss for single meshing gears is in the range of 1 % to 1.5 %
- helical gear pairs, which are used to reduce noise in passenger cars, are in the upper part of the loss range
- spur gear pairs, which are limited to commercial vehicles due to their poorer noise comfort, are in the lower part of the loss range
- ^ a b c d e f Corridor for specific torque and efficiency
- in planetary gearsets, the stationary gear ratio
is formed via the planetary gears and thus by two meshes
- for reasons of simplification, the efficiency for both meshes together is commonly specified there
- the efficiencies
specified here are based on assumed efficiencies for the stationary ratio
- of
(upper value)
- and
(lower value)
- for both interventions together
- The corresponding efficiency for single-meshing gear pairs is
- at
(upper value)
- and
(lower value)
- ^ Blocks S1
- ^ Blocks C1 (the carrier of gearset 1)
- ^ Blocks R3
- ^ Connects S2 and S3 with the turbine
- ^ Connects R1 with the turbine
- ^ Connects C1 with the turbine
- ^ a b c Ordinary Noted
- For direct determination of the ratio
- ^ a b c Elementary Noted
- Alternative representation for determining the transmission ratio
- Contains only operands
- With simple fractions of both central gears of a planetary gearset
- Or with the value 1
- As a basis
- For reliable
- And traceable
- Determination of specific torque and efficiency
|
|
|
Applications
1990: 5HP 18 · 1997: 5HP 19 · Ravigneaux Planetary Gearset Types
5HP 18
- Introduced in MY 1991 on the BMW E36 320i/325i and E34 5 Series.
- Input torque maximum is 310 N⋅m (229 lb⋅ft)
- Weight: ~75 kg (165 lb)
- Oil capacity: ~10.5 L (11.1 US qt)
Applications[1]
5HP 19
Applications[1]
BMW — longitudinal engine, rear wheel drive
5HP 19FL
Applications[1]
Volkswagen Group — longitudinal engine transaxle, front-wheel drive
5HP 19FLA
Applications[1]
Volkswagen Group — longitudinal engine, transaxle permanent four-wheel drive
1999 (DRN/EKX) transmissions used Induction speed sensors and 2000+ (FAS) transmissions used Hall Effect sensors. These transmissions are mechanically the same, but are not interchangeable.
5HP 19HL
Applications[1]
Porsche — longitudinal engine rear engine transaxle
5HP 19HLA
Applications[1]
Porsche — longitudinal engine rear engine transaxle
Porsche — mid-engine design flat-six engine, 5-speed tiptronic #1060, rear-wheel drive A87.01-xxx, A87.02-xxx, A87.21-xxx, [5HP19FL Valve Body, Solenoids, and Speed Sensor. Different Wiring Harness.] [Speed Sensor/Pulser part # ZF 0501314432]
- 1997-2004 Porsche Boxster 986 2.5 6-cyl
- 1997-2004 Porsche Boxster 986 2.7 6-cyl
- 1997-2004 Porsche Boxster 986 3.2 6-cyl
- 2005–2008 Porsche Boxster 987 2.7 6-cyl
- 2005–2008 Porsche Boxster S 987 3.4 6-cyl
- 2005–2008 Porsche Cayman 987 2.7 6-cyl
- 2005–2008 Porsche Cayman S 987 3.4 6-cyl
1992: 5HP 30 · 1996: 5HP 24 · Simpson Planetary Gearset Types
5HP 30
Applications[1]
5HP 24
Applications[1]
5HP 24A
Applications[1]
See also
References