Mercedes-Benz first series automatic transmission
| Mercedes-Benz K4A 025
K4B 050 · K4C 025 · K4A 040 W3A 040 · W3B 050 · W4B 025 W4A 018 · W4B 035 | |
|---|---|
K4A 025 | |
| Overview | |
| Manufacturer | Daimler AG |
| Production | 1961–1983 |
| Body and chassis | |
| Class | 3 and 4-speed longitudinal automatic transmission |
| Chronology | |
| Successor | 4G-Tronic |
The Mercedes-Benz first series of automatic transmission was produced from 1961 to 1983 in 4- and 3-speed variants for Mercedes-Benz passenger cars. In addition, variants for commercial vehicles were offered.
This transmission was the first Mercedes-Benz automatic transmission in-house developing.[1] Before this, the company used semi-automatic systems like a vacuum-powered shifting for overdrive or the "Hydrak" hydraulic automatic clutch system. Alternatively, they bought automatic transmissions of other vendors, such as the Detroit gear 3-speed automatic transmission from BorgWarner for the 300 c and 300 d (not to be confused with the later 300 D and its successors).
The automatic transmissions are for engines with longitudinal layout for rear-wheel-drive layout passenger cars. The control of the fully automatic system is fully hydraulic and it uses electrical wire only for the kickdown solenoid valve and the neutral safety switch.
Physically, it can be recognized for its pan which uses 16 bolts.
Gear Model
|
R | 1 | 2 | 3 | 4 | Total Span |
Span Center |
Avg. Step |
Compo- nents | |
|---|---|---|---|---|---|---|---|---|---|---|
| K4A 025 · 1961 | −4.145 | 3.979 | 2.520 | 1.579 | 1.000 | 3.979 | 1.995 | 1.585 | 2 Gearsets 3 Brakes 3 Clutches | |
| K4B 050 · 1964 | −4.145 | 3.979 | 2.459 | 1.579 | 1.000 | 3.979 | 1.995 | 1.585 | 3 Gearsets 3 Brakes 2 Clutches | |
| K4C 025 · 1967 K4A 040 · 1969 W4B 025 · 1972 |
−5.478 | 3.983 | 2.386 | 1.461 | 1.000 | 3.983 | 1.996 | 1.585 | ||
| W4A 018 · 1975 | −5.499 | 4.006 | 2.391 | 1.463 | 1.000 | 4.006 | 2.001 | 1.588 | ||
| W4B 035 · 1975 | −5.881 | 4.176 | 2.412 | 1.462 | 1.000 | 4.176 | 2.043 | 1.610 | ||
| W3A 040 · 1971 W3A 050 · 1973 W3A 050 reinf. · 1975 |
−1.836 | 2.306 | 1.461 | 1.000 | 2.306 | 1.519 | 1.519 | 2 Gearsets 3 Brakes 2 Clutches | ||
| ||||||||||
1961: K4A 025
— 4-Speed Transmission With 2 Planetary Gearsets —
Layout
The K4A 025[a] (without type designation) is the first of the series, launched in April 1961 for the W 111 220 SEb, later replaced with the more reliable K4C 025 (type 722.2). It is a 4-speed unit and uses fluid coupling (also referred in some manuals as hydraulic/automatic clutch).
The design of the transmission results in poor shifting comfort, which does not meet Mercedes-Benz standards. This applies in particular to the change from 2nd to 3rd gear (and vice versa), which requires a group change, i.e. affects all shift elements.
Specifications
For this first 4-speed model[b] 8 main components[c] are used. It is the only exemption which uses only 2 planetary gearsets for 4 speeds.
| With Assessment | Planetary Gearset: Teeth Simple[a] |
Count | Total[b] Center[c] |
Avg.[d] | ||
|---|---|---|---|---|---|---|
| Model Type |
Version First Delivery |
S1[e] R1[f] |
S2[g] R2[h] |
Brakes Clutches |
Ratio Span |
Gear Step[i] |
| Gear Ratio |
R |
1 |
2 |
3 |
4 | |
| Step[i] | [j] | [k] | ||||
| Δ Step[l][m] | ||||||
| Shaft Speed |
||||||
| Δ Shaft Speed[n] |
||||||
| K4A 025 N/A |
25 kp⋅m (181 lb⋅ft) 1961[2][3] |
50 76 |
44 76 |
3 3 |
3.9789 1.9947 |
1.5846[i] |
| Gear Ratio |
−4.1455 |
3.9789 |
2.5200[i][m] |
1.5789[i] |
1.0000 | |
| Step | 1.0418 | 1.0000 | 1.5789[i] | 1.5960[i] | 1.5789 | |
| Δ Step[l] | 0.9893[m] | 1.0108 | ||||
| Speed | -0.9598 | 1.0000 | 1.5789 | 2.5200 | 3.9789 | |
| Δ Speed | 0.9598 | 1.0000 | 0.5789 | 0.9411 | 1.4589 | |
| Ratio R & Even |
||||||
| Ratio Odd |
||||||
| Algebra And Actuated Shift Elements | ||||||
| Brake B1[o] | ❶ | ❶ | ||||
| Brake B2[p] | ❶ | ❶ | ||||
| Brake B3[q] | ❶ | |||||
| Clutch K1[r] | ❶ | ❶ | ||||
| Clutch K2[s] | ❶ | ❶ | ||||
| Clutch K3[t] | ❶ | |||||
| ||||||
1964: K4B 050 And Follow-Up Products
— 4-Speed Transmissions With 3 Planetary Gearsets —
Layout
The Mercedes-Benz 600 from April 1964, the first post-war "Grand Mercedes", is powered by the Mercedes-Benz M100 engine. This made a gearbox for the highest demands of luxury vehicles necessary. The design of the gearbox in the range was out of the question from the outset. The introduction of the 600 was therefore taken as an opportunity to develop a completely new design for the automatic transmission.
Models
1964: K4B 050
The first model with this new layout was the K4B 050 (without type designation). Beside the new layout the number of pinions is doubled from 3 to 6 to handle the much higher torque of the big block V8 engine.
1967: K4C 025
After the satisfactory experience with the new design, it was adopted in 1967 for the new core model K4C 025 (Type 722.2) of the first automatic transmission series from Mercedes-Benz. With the small block V8 engine M 116, the K4A 040 (Type 722.2) was launched as a reinforced version of the same design.
1972: W4B 025
When the torque converter technique was fully established, the fluid coupling was replaced by a torque converter for the smaller engines, which leads to the W4B 025 (type 722.1).[4] Used in L4, L5 and L6 engines due to its lower torque output. In normal situations, it rests stationary in 2nd gear, but it will use 1st gear when the vehicle starts moving and throttle is applied[5] or if L position is selected in gear selector.
Variants For Commercial Cars
The W4A 018 (type 720.1) was derived from the W4B 025 (type 722.1) for vans up to 5,600 kg (12,350 lb)[6] and off road vehicles, the W4B 035 from the W4B 025 (type 722.1) and K4A 040 (type 722.2) for light trucks up to 13,000 kg (28,660 lb).[7] The main difference is the use of straight-cut planetary gearsets instead of helical-cut ones for better fuel efficiency at the price of lower noise comfort.
Specifications
For this second 4-speed models[a] 8 main components[b] are used.[4]
- ^ plus 1 reverse gear
- ^ 3 simple planetary gearsets, 3 brakes, 2 clutches
| With Assessment | Planetary Gearset: Teeth[a] | Count | Total[b] Center[c] |
Avg.[d] | |||
|---|---|---|---|---|---|---|---|
| Simpson | Simple | ||||||
| Model Type |
Version First Delivery |
S1[e] R1[f] |
S2[g] R2[h] |
S3[i] R3[j] |
Brakes Clutches |
Ratio Span |
Gear Step[k] |
| Gear Ratio |
R |
1 |
2 |
3 |
4 | ||
| Step[k] | [l] | [m] | |||||
| Δ Step[n][o] | |||||||
| Shaft Speed |
|||||||
| Δ Shaft Speed[p] |
|||||||
| K4B 050 N/A |
51 kp⋅m (369 lb⋅ft) 1964 |
50 76 |
44 76 |
44 76 |
3 2 |
3.9789 1.9947 |
1.5846[k] |
| Gear Ratio |
−4.1455 |
3.9789 |
2.4589 |
1.5789[o] | 1.0000 | ||
| Step | 1.0418 | 1.0000 | 1.6182 | 1.5573 | 1.5789 | ||
| Δ Step[n] | 1.0391 | 0.9863[o] | |||||
| Speed | -0.9598 | 1.0000 | 1.6182 | 2.5200 | 3.9789 | ||
| Δ Speed | 0.9598 | 1.0000 | 0.6182 | 0.9018 | 1.4589 | ||
| K4C 025 722.2 |
25 kp⋅m (181 lb⋅ft) 1967[6] |
44 76 |
44 76 |
35 76 |
3 2 |
3.9833 1.9958 |
1.5852[k] |
| Gear Ratio |
−5.4779[l] |
3.9833 |
2.3855[m][o] |
1.4605[k] |
1.0000 | ||
| Step | 1.3752[l] | 1.0000 | 1.6698[m] | 1.6333[k] | 1.4605 | ||
| Δ Step[n] | 1.0223[o] | 1.1183 | |||||
| Speed | -0.7271 | 1.0000 | 1.6696 | 2.7273 | 3.9833 | ||
| Δ Speed | 0.7271 | 1.0000 | 0.6696 | 1.0575 | 1.2560 | ||
| K4A 040 722.2 |
40 kp⋅m (289 lb⋅ft) 1969 |
44 76 |
44 76 |
35 76 |
3 2 |
3.9833 1.9958 |
1.5852[k] |
| Ratio | −5.4779[l] | 3.9833 | 2.3855[m][o] | 1.4605[k] | 1.0000 | ||
| W4B 025 722.1 |
25 kp⋅m (181 lb⋅ft) 1972[6] |
44 76 |
44 76 |
35 76 |
3 2 |
3.9833 1.9958 |
1.5852[k] |
| Ratio | −5.4779[l] | 3.9833 | 2.3855[m][o] | 1.4605[k] | 1.0000 | ||
| W4A 018[q] 720.1 |
18 kp⋅m (130 lb⋅ft) 1975 |
46 80 |
46 80 |
37 80 |
3 2 |
4.0060 2.0015 |
1.5882[k] |
| Gear Ratio |
−5.4994[l] |
4.0060 |
2.3911[m][o] |
1.4625[k] |
1.0000 | ||
| Step | 1.3728[l] | 1.0000 | 1.6754[m] | 1.6349[k] | 1.4625 | ||
| Δ Step[n] | 1.0248[o] | 1.1179 | |||||
| Speed | -0.7284 | 1.0000 | 1.6754 | 2.7391 | 4.0060 | ||
| Δ Speed | 0.7284 | 1.0000 | 0.6754 | 1.0637 | 1.2668 | ||
| W4B 035[r] N/A |
35 kp⋅m (253 lb⋅ft) 1975 |
42 78 |
42 78 |
36 78 |
3 2 |
4.1758 2.0435 |
1.6103[k] |
| Gear Ratio |
−5.8810[l] |
4.1758 |
2.4115[m][o] |
1.4615[k] |
1.0000 | ||
| Step | 1.4083[l] | 1.0000 | 1.7360[m] | 1.6500[k] | 1.4615 | ||
| Δ Step[n] | 1.0495[o] | 1.1289 | |||||
| Speed | -0.7101 | 1.0000 | 1.7316 | 2.8571 | 4.1758 | ||
| Δ Speed | 0.7101 | 1.0000 | 0.7316 | 1.1255 | 1.3187 | ||
| Ratio R & Even |
|||||||
| Ratio Odd |
|||||||
| Algebra And Actuated Shift Elements | |||||||
| Brake A[s] | ❶ | ||||||
| Brake B[t] | ❶ | ❶ | ❶ | ||||
| Brake R[u] | ❶ | ||||||
| Clutch D[v] | ❶ | ❶ | |||||
| Clutch E[w] | ❶ | ❶ | ❶ | ||||
| |||||||
1971: W3A 040 And Follow-Up Products
— 3-Speed Transmissions With 2 Planetary Gearsets —
Layout
When the torque converter technique was fully established, 3-speed units, the W3A 040 and W3B 050 (type 722.0) is combined with V8 engines, and it uses torque converter instead of fluid coupling.[1][4] The transmission saves 1 planetary gearset and uses the same housing as the 4-speed versions. The free space therefore is used to reinforce the shift elements (brakes and clutches) to handle the higher torque of the V8 engines.
First the W3A 040 was released for the all new M117 V8 engine of the W 108 and W 109 in 1971. The second in the series is the W3B 050, which was released initially for the W 116 450 SE/SEL in 1973. At that time the 4-speed transmission for the 350 SE/SEL was replaced by this 3-speed model. The reinforced W3B 050 reinforced (type 722.003) is the strongest of the series, able to handle the input of the enlarged version of the M 100, the biggest Mercedes-Benz engine in post-war history,[10] exclusively used in the W 116 450 SEL 6.9.
Specifications
For the 3-speed models[a] 7 main components[b] are used, which shows economic equivalence with the direct competitor.
- ^ plus 1 reverse gear
- ^ 2 simple planetary gearsets,[4] 3 brakes, 2 clutches
| With Assessment | Simple Planetary Gearset: Teeth[a] |
Count | Total[b] Center[c] |
Avg.[d] | ||
|---|---|---|---|---|---|---|
| Model Type |
Version First Delivery |
S1[e] R1[f] |
S2[g] R2[h] |
Brakes Clutches |
Ratio Span |
Gear Step[i] |
| Gear Ratio |
R |
1 |
2 |
3 | ||
| Step[i] | [j] | [k] | ||||
| Δ Step[l][m] | ||||||
| Shaft Speed |
||||||
| Δ Shaft Speed[n] |
||||||
| W4A 040 722.0 |
40 kp⋅m (289 lb⋅ft) 1971[11] |
44 76 |
35 76 |
3 2 |
2.3061 1.5186 |
1.5186[i] |
| Gear Ratio |
−1.8361[j] |
2.3061 |
1.4605 |
1.0000 | ||
| Step | 0.7962[j] | 1.0000 | 1.5789 | 1.4605 | ||
| Δ Step[l] | 1.0811 | |||||
| Speed | -1.2560 | 1.0000 | 1.5789 | 2.3061 | ||
| Δ Speed | 1.2560 | 1.0000 | 0.5789 | 0.9411 | ||
| W4A 050 722.0 |
50 kp⋅m (362 lb⋅ft) 1973[11] |
44 76 |
35 76 |
3 2 |
2.3061 1.5186 |
1.5186[i] |
| Ratio | −1.8361[j] | 2.3061 | 1.4605 | 1.0000 | ||
| W4A 050 reinf. 722.0 |
56 kp⋅m (405 lb⋅ft) 1975[11] |
44 76 |
35 76 |
3 2 |
2.3061 1.5186 |
1.5186[i] |
| Ratio | −1.8361[j] | 2.3061 | 1.4605 | 1.0000 | ||
| Ratio | ||||||
| Algebra And Actuated Shift Elements | ||||||
| Brake A[o] | ❶ | |||||
| Brake B[p] | ❶ | ❶ | ||||
| Brake R[q] | ❶ | |||||
| Clutch D[r] | ❶ | ❶ | ||||
| Clutch E[s] | ❶ | ❶ | ||||
| ||||||
Applications
K4A 025
- 1961–1965 (saloon) · 1961–1968 (coupé/convertible) W 111
- 1961–1965 (saloon) · 1962–1968 (coupé/convertible) W 112
- 1961–1968 W 110
- 1963–1971 W 113
- 1965–1968 W 108/W 109
K4B 050
- 1963–1981 600 (W 100)
- 1968–1972 300 SEL 6.3 (W 109)
K4C 025
- 1968–1971 (coupé/convertible) W 111
- 1968–1972 W 108/W 109
| Chassis code | Car model | Engine code | Transmission code |
|---|---|---|---|
| 114.015 and 114.615 | 230.6 | 180.954 | 722.203 |
| 114.017 and 114.617 | 230.6 Lang | ||
| 114.011 and 114.611 | 250 | 130.923 | 722.204 |
| 114.023 and 114.623 | 250 C | ||
| 114.060 and 114.660 | 280 | 110.921 | 722.202 |
| 114.073 and 114.673 | 280 C | ||
| 114.062 and 114.662 | 280 E | 110.981 | 722.200 |
| 114.072 and 114.672 | 280 CE | ||
| 115.015 and 115.615 | 200 | 115.923 | 722.205 |
| 115.010 | 220 | 115.920 | |
| 115.115 and 115.715 | 200 D | 615.913 | 722.206 |
| 115.110 and 115.710 | 220 D | 615.912 | |
| 115.112 | 220 D Lang |
K4A 040
| Chassis code | Car model | Engine code | Transmission code |
Notes |
|---|---|---|---|---|
| 109.057 | 300 SEL 3.5 | 3.5 L M 116 V8 |
722.201 | worldwide except USA |
| 108.067 | 280 SE 3.5 | |||
| 108.068 | 280 SEL 3.5 |
| Chassis code | Car model | Engine code | Transmission code |
|---|---|---|---|
| 107.043 | 350 SL | 116.982 (D-Jet) 116.984 (K-Jet) |
722.201 |
| 107.023 | 350 SLC |
W3A 040
| Chassis code | Car model | Engine code | Transmission code |
Notes |
|---|---|---|---|---|
| 109.056 | 300 SEL 4.5 | 4.5 L M 117 V8 |
722.000 | USA only |
| 108.057 | 280 SE 4.5 | |||
| 108.058 | 280 SEL 4.5 |
| Chassis code | Car model | Engine code | Transmission code |
Notes |
|---|---|---|---|---|
| 107.043 | 350 SL | 116.982 (D-Jet) 116.984 (K-Jet) |
722.002 | |
| 107.023 | 350 SLC | |||
| 107.044 | 450 SL | 117.982 (D-Jet) 117.985 (K-Jet) |
722.004 | USA and Japan only |
| 107.024 | 450 SLC |
| Chassis code | Car model | Engine code | Transmission code |
Notes |
|---|---|---|---|---|
| 116.028 | 350 SE | 116.983 (D-Jet) 116.985 (K-Jet) |
722.002 | |
| 116.029 | 350 SEL | |||
| 116.032 | 450 SE | 117.983 (D-Jet) 117.986 (K-Jet) |
722.004 | USA and Japan only |
| 116.033 | 450 SEL |
W3B 050
| Chassis code | Car model | Engine code | Transmission code |
Notes |
|---|---|---|---|---|
| 107.044 | 450 SL | 117.982 (D-Jet) 117.985 (K-Jet) |
722.001 | worldwide except USA and Japan |
| 107.024 | 450 SLC |
| Chassis code | Car model | Engine code | Transmission code |
Notes |
|---|---|---|---|---|
| 116.032 | 450 SE | 117.983 (D-Jet) 117.986 (K-Jet) |
722.001 | worldwide except USA and Japan |
| 116.033 | 450 SEL | |||
| 116.036 | 450 SEL 6.9 | 100.985 | 722.003 | 722.003 W3B 050 reinforced[12] |
W4B 025
| Chassis code | Car model | Engine code | Transmission code |
|---|---|---|---|
| 107.042 | 280 SL | 110.982 110.986 110.990 |
722.103 722.112 |
| 107.022 | 280 SLC | 110.982 110.986 |
| Chassis code | Car model | Engine code | Transmission code |
|---|---|---|---|
| 114.015 and 114.615 | 230.6 | 180.954 | 722.105 |
| 114.017 and 114.617 | 230.6 Lang | ||
| 114.011 and 114.611 | 250 | 130.923 | 722.104 |
| 114.023 and 114.623 | 250 C | ||
| 114.060 and 114.660 | 280 | 110.921 | 722.102 |
| 114.073 and 114.673 | 280 C | ||
| 114.062 and 114.662 | 280 E | 110.981 | 722.103 |
| 114.072 and 114.672 | 280 CE | ||
| 115.015 and 115.615 | 200 | 115.923 | 722.106 |
| 115.017 | 230.4 | 115.951 | 722.110 |
| 115.115 and 115.715 | 200 D | 615.913 | 722.107 |
| 115.110 and 115.710 | 220 D | 615.912 | |
| 115.112 | 220 D Lang | ||
| 115.117 | 240 D | 616.916 | 722.108 |
| 115.119 | 240 D Lang | ||
| 115.114 | 240 D 3.0 | 617.910 | 722.109 |
| Chassis code | Car model | Engine code | Transmission code |
Notes |
|---|---|---|---|---|
| 116.020 | 280 S | 110.922 | 722.100 722.102 722.111 | |
| 116.024 | 280 SE | 110.983 (D-Jet) 110.985 (K-Jet) |
722.101 722.103 722.112 | |
| 116.025 | 280 SEL | |||
| 116.120 | 300 SD | 617.950 | 722.120 | USA only |
| Chassis code | Car model | Engine code | Transmission code |
Notes |
|---|---|---|---|---|
| 123.020 | 200 | 115.938 115.939 |
722.115 | |
| 123.220 | 200 | 102.920 102.939 |
722.121 | |
| 123.280 | 200 T | |||
| 123.023 | 230 | 115.954 | 722.119 | |
| 123.083 | 230 T | |||
| 123.043 | 230 C | |||
| 123.223 | 230 E | 102.980 | 722.122 | |
| 123.283 | 230 TE | |||
| 123.243 | 230 CE | |||
| 123.026 | 250 | 123.920 123.921 |
722.113 | |
| 123.086 | 250 T | |||
| 123.028 | 250 Lang | |||
| 123.030 | 280 | 110.923 | 722.111 | |
| 123.050 | 280 C | |||
| 123.033 | 280 E | 110.984 110.988 |
722.112 | |
| 123.093 | 280 TE | |||
| 123.053 | 280 CE | |||
| 123.120 | 200 D | 615.940 | 722.116 | |
| 123.126 | 220 D | 615.941 | ||
| 123.123 | 240 D | 616.912 | 722.117 | |
| 123.183 | 240 TD | |||
| 123.125 | 240 D Lang | |||
| 123.130 | 300 D | 617.912 | 722.118 | |
| 123.190 | 300 TD | |||
| 123.132 | 300 D Lang | |||
| 123.150 | 300 CD | USA only |
See also
References
- ^ a b "50 years of automatic transmissions from Mercedes-Benz".
- ^ Johannes Looman · Gear Transmissions · Pp. 133 ff · German: Johannes Looman · Zahnradgetriebe · Berlin und Heidelberg 1970 · Print ISBN 978-3-540-04894-7 · S. 133 ff
- ^ Result And Outlook · commemorative publication for Prof. Dr. Hans-Joachim Foerster on the occasion of leaving as director from active duty at Daimler-Benz AG · November 1982 · Pp. 6 & 20 · German: Ergebnis und Ausblick · Festschrift für Herrn Prof. Dr. Hans Joachim Förster zum Ausscheiden als Direktor aus dem aktiven Dienst der Daimler-Benz AG · November 1982 · S. 6 & 20
- ^ a b c d "MB Passenger Car Series 116" (PDF). · P. 10
- ^ "MB Passenger Car Series 116" (PDF). P. 11
- ^ a b c d Result And Outlook · commemorative publication for Prof. Dr. Hans-Joachim Foerster on the occasion of leaving as director from active duty at Daimler-Benz AG · November 1982 · Pp. 7 & 20 · German: Ergebnis und Ausblick · Festschrift für Herrn Prof. Dr. Hans-Joachim Förster zum Ausscheiden als Direktor aus dem aktiven Dienst der Daimler-Benz AG · November 1982 · S. 7 & 20
- ^ a b Result And Outlook · commemorative publication for Prof. Dr. Hans-Joachim Foerster on the occasion of leaving as director from active duty at Daimler-Benz AG · November 1982 · Pp. 9 & 22 · German: Ergebnis und Ausblick · Festschrift für Herrn Prof. Dr. Hans-Joachim Förster zum Ausscheiden als Direktor aus dem aktiven Dienst der Daimler-Benz AG · November 1982 · S. 9 & 22
- ^ Hans-Joachim Foerster · Automatic Vehicle Transmissions P. 487 · German: Hans-Joachim Förster · Automatische Fahrzeuggetriebe · Berlin und Heidelberg 1991 · Print ISBN 978-3-642-84119-4 · eBook ISBN 978-3-642-84118-7 · S. 487
- ^ Ibid. · P. 489
- ^ Only surpassed by the Mercedes-Benz 770, built from 1930 to 1943
- ^ a b c Hans-Joachim Foerster · Automatic Vehicle Transmissions · P. 452 · German: Hans-Joachim Förster · Automatische Fahrzeuggetriebe · Berlin und Heidelberg 1991 · Print ISBN 978-3-642-84119-4 · eBook ISBN 978-3-642-84118-7 · S. 452
- ^ "MB AUS 1979" (PDF). · P. 57